Thermoformed Plastic Products

Thermoformed products are plastic parts that are molded using heat and pressure. They are used, for example, as trays, housings, or packaging components.

A workpiece carrier is a specially shaped packaging or holding unit that precisely secures components, usually for automated handling in production lines. Workpiece carriers protect the component and enable precise positioning for robots, grippers, or assembly lines.

Thermoforming is significantly cheaper for medium quantities, can be implemented more quickly, and allows greater design freedom with lower tooling costs. You can find more information on this in our blog post Injection Molding vs. Thermoforming.

Typical plastics used for thermoformed products are

• ABS
• PS
• PET-A
• PET-G
• HD-PE
• PS
• PP
• PC
• PMMA
• ASA
• PVC

The appropriate thermoplastic is selected based on requirements for chemical resistance, temperature resistance, or electrical properties.

Yes, all products are custom-made – tailored to your component, your production, and your logistics processes.

Yes. In our online shop, you will find a selection of standard trays and inserts for KLTs and Euro containers that can be ordered directly. Ideal for short-term needs or frequently used component geometries.

Yes, with our fiber casting and paper injection molding solutions, we offer fully compostable or recyclable alternatives to traditional plastics.

Yes. We offer ESD-compatible trays, enclosures, tubs, and inlays that protect sensitive electronic components from electrostatic discharge. ESD-safe materials include

• ABS
• ASA
• HD-PE
• PC
• PMMA
• PS.

We usually start project planning in thermoforming with an inquiry. This is followed by design, prototyping if necessary, and then series production. Our 3D tools, such as the Tray Generator and our DfM analysis, simplify the design process considerably.

Yes. In addition to the standard black color, we also offer colored trays, color stripes for coding, or laser markings on request. If you want your thermoformed plastic parts in color, there are two options: either through colored semi-finished products or through subsequent plastic painting.

Yes, thermoformed parts can be printed, laser engraved, or labeled after production. Common applications include logo imprints, type plates, or color coding for identification purposes.

That depends on the intended use. Plastic offers advantages in terms of weight, design flexibility, corrosion resistance, and unit costs. Metal scores highly in extreme temperature or load ranges. For many transport, storage, or handling solutions, plastic is significantly more economical and process-friendly. You can find out more about which material is suitable for your application under comparison of plastic vs. metal.

Yes, we use recycled material whenever possible. Whether virgin material or recyclates is better suited to your project depends on the requirements for the thermoformed product.

That depends on the component. Each new product or customized thermoformed part usually requires a custom thermoforming tool. For follow-up projects, an existing tool can be adapted or reused—we will advise you individually on this.

Yes, we can use the twin-sheet process for certain applications. It is ideal for hollow, particularly stable components such as tanks, large-volume carriers, or double-walled covers.