Molded Fiber Packaging for Your Products
Fiberform packaging | Fiberform trays | Fiberform inlays | Fiberform parts | Fiber packaging | Paper fiber packaging
Fiber Molded Parts for Every Need
What is Molded Fiber Packaging?
Fibre casting, also known as moulded pulp, is a sustainable material produced using a wet pressing process. This involves sucking an aqueous fibre pulp made from recycled paper or cellulose into a mould and then drying it. The result is robust, recyclable and biodegradable moulded fibre parts that are used as individual fibre shapes in a wide variety of moulded fibre packaging.
How is fibre casting or a fibre moulded part manufactured?
In fiber casting production, paper or pulp fibers are formed into stable, precisely fitting packaging components.
- Pulp preparation: Waste paper or pulp is dissolved with water to form a fiber slurry (pulp). This is cleaned and, if necessary, mixed with additives (e.g., starch for stability).
- Shaping: A mold with fine holes (usually made of metal, similar to a sieve) is immersed in the pulp. Negative pressure (vacuum) causes the fibers to settle on the surface of the mold. This creates a wet raw mold (preform).
- Pressing: During deep drawing, the wet mold is pressed between heated mold halves to compact it and create a smoother surface.
- Drying: The still wet fiber molded parts are dried thermally or by pressing, either with hot air, infrared, UV, or contact heat.
- Post-processing: The finished fiber molded packaging can optionally be trimmed, punched, printed, or impregnated, depending on the desired end product.
Advantages & properties of Fiber-molded Packaging
Fiber-reinforced packaging offers a number of advantages:
Sturdiness
Fiber-reinforced inlays provide cushioning and shock absorption – ideal for sensitive products.
Sustainability
Fiberboard trays are made from recycled paper or natural fibers, and are biodegradable and recyclable.
Individually moldable
Fiber-molded packaging adapts precisely to the product (e.g., as a tray or inlay).
Suitable for food
Fiber molded parts are also suitable for fresh or moist contents.
Areas of Application for Fiber Molded Packaging
Food
- To-go trays
- Meal boxes
- Egg cartons
- Food packaging
Electronics
- Fiber-reinforced inlays for tablets
Cosmetics
- High-quality fiber molding packaging
- Inserts for product packaging
Consumer Goods
- Fiber-cast Advent calendar
- Waterproof cardboard boxes
What are Fiber-reinforced Inlays and Trays Used for?
Fiber-reinforced Trays for Transport and Logistics
A typical application for fiber-molded packaging is trays for transport and logistics processes—for example, for the secure storage and fixation of parts, electronic components, or medical samples. Fiber-molded trays are stackable, shock-absorbing, and can be used in both manual and automated processes.
Fiber-reinforced Packaging for Medical Products
Fiber-molded packaging is also used in the medical sector, for example as disposable trays for surgical instruments, dental products, or diagnostic kits. Depending on the manufacturing process, these can even be sterilized, thus meeting the highest hygiene requirements—while at the same time being easily disposed of via the paper recycling system.
Fiber-reinforced molded Parts as Shipping Packaging
Fiber castings are used in shipping packaging—for example, as protective inlays for machine parts, automotive components, or sensitive industrial electronics.
Fiber-reinforced Inlays for High-quality Consumer Goods Packaging
Another important area of application is fiber-molded inlays for packaging high-quality consumer goods. In electronics, cosmetics, and household appliance industries, attractive fiber-molded inlays are increasingly replacing conventional plastic parts. Fiber-molded packaging not only reliably protects the product, but also emphasizes the brand's commitment to sustainability.
Sustainability & Recycling of Fiber-molded Inlays & Trays
100% biodegradable
Fiber-reinforced molded parts decompose completely without releasing any harmful substances. The packaging can be easily disposed of via the paper recycling system.
Fresh fiber possible
Only recycled fibers are used for protective packaging for fiber molded parts. For special applications, white virgin fiber or a mixture of virgin and recycled fibers can be used.
Optional additives
If necessary, additives such as corrosion protection can be added to optimally adapt the packaging to specific products or transport conditions.
Advantages & Properties of Fiber Molded Packaging
Fiber-reinforced packaging offers a number of advantages:
Sturdiness
Fiber-reinforced inlays provide cushioning and shock absorption – ideal for sensitive products.
Sustainability
Fiber moulded trays are made from recycled paper or natural fibres, they are biodegradable and recyclable.
Individually Moldable
Fiber-molded packaging adapts precisely to the product (e.g., as a tray or inlay).
Suitable for the Food Industry
Fiber molded parts are also suitable for fresh or moist contents.
Project Process for Fiber Molded Packaging
We explain how your fiber casting project works, from inquiry to order.
Inquiry
Request your fiber-cast tray and you will receive a quote within 24 hours.
Data Creation
We will provide you with suggestions for creating data for your fiber molded part as well as useful sampling options.
Tools & Sampling
We manufacture your fiber casting tool and send you series samples for approval.
Series Production & Shipping
After reviewing and approving the samples, we will manufacture your series and deliver it to you.
Frequently Asked Questions about Fiber Casting & Fiber Molded Parts
Fiber casting is an environmentally friendly packaging solution made from paper fibers that are shaped and dried using a special pressing process. Fiber materials are ideal for sustainable packaging solutions.
Other paper-based packaging solutions
Do you have any questions about fiber molded packaging?
We will answer all your questions about the process and how fiber molded parts are suitable for your products.
