Painting thermoformed plastic parts is an option not only to enhance their aesthetic appeal but also to improve their durability and resistance. In this blog post, we will explore the key aspects to consider when painting thermoformed plastic parts.
Sarah Guaglianone
Updated on June 3, 2026
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Thermoformed parts can either be manufactured from already colored semi-finished products or painted afterwards. The latter offers a number of advantages that go beyond pure coloring.
Painting your plastic thermoformed parts strengthens brand identity and improves aesthetics. This surface finishing makes your product appear directly higher quality.
Furthermore, full-surface or partial coloring, different colors or color gradients in all RAL color tones is also possible.
The paint coating forms a protective layer that protects thermoformed parts from environmental influences such as UV radiation, moisture and chemicals. Painting plastic thus contributes to a longer service life of the parts and increases the throughput cycles of your process chain.
Painted plastic thermoformed parts are easier to clean and maintain. The smooth surface prevents dirt from settling and facilitates maintenance. You can find out how to clean your trays in the article cleaning trays.
As mentioned above, coloring can also be achieved by procuring an appropriate semi-finished product, i.e. the thermoforming film or sheet, which is already colored in the desired RAL tone.
However, different circumstances and requirements may favor plastic painting afterwards to achieve the desired surface finish. In these cases, the procurement of a colored semi-finished product is usually avoided and painting of the thermoformed parts is used:
Special (RAL) color tones are extruded customer-specifically. Based on the requirements and the specific production run, most material manufacturers require minimum order quantities of the material, which are often too high to commission an extrusion of the semi-finished product for a specific product or order.
If a thermoformed part is desired to be multi-colored, this cannot be solved by a colored, extruded semi-finished product. By default, only the application of individual color stripes for product identification is an option here. For more complex coloring, painting plastic is chosen as a solution, among others.
Not all plastics can be painted equally well, as they have lower paint adhesion. 2K-PUR paints (polyurethane paints), which are specially developed for plastics, are well suited. Below you can see an overview of the paintability of plastics.
More information about materials and their properties can be found in the webinar thermoplastic plastics.
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To improve the adhesion of paints on plastics, special pretreatments are often carried out. This can include, for example, the use of adhesion promoters, primers or other chemical treatments to increase the surface energy from a chemical perspective and improve adhesion.
It is important to consider the compatibility between the plastic material and the selected paint system to ensure successful plastic painting. There are several methods for pretreatment, which are explained in more detail below.
Painting plastic requires a carefully cleaned surface that is free from contamination. This can be pretreated in various ways with the following cleaning methods:
The plastic part is cleaned using compressed carbon dioxide. The CO₂ is used in a blasting process to remove contaminants.
In steam cleaning, plastic parts are cleaned with hot steam. This environmentally friendly cleaning process leaves no residue on the parts.
Flame treatment manages to remove contaminants through targeted application of heat. This method leaves no residue and contributes to effective surface cleaning.
In low-pressure plasma systems, plastic parts are cleaned by applying ionized gas. The generated plasma interacts with the surfaces, effectively removing contaminants without leaving residue.
After thorough cleaning of the plastic parts, the decision follows: Should the painting be done manually or automatically? Today, masking-free painting processes are frequently used. These enable precise coating without the need to laboriously cover certain areas. The choice of process depends on volume, component geometry and process requirements. In overview:
Industrial robots perform precise painting movements and can take into account complex geometries of the plastic parts, ensuring uniform and reliable painting without masking.
Conveyor belts or automated transport systems guide the plastic parts through the painting process, enabling continuous and efficient series painting.
Here, the paint is applied to the surface of the plastic parts in the form of fine droplets using compressed air or electrostatics to ensure uniform distribution of the paint material.
The plastic parts are dipped into a paint tank, resulting in uniform painting. After the dipping process, the excess is dripped or blown off.
After each process, drying follows to harden the surface. This creates a resistant, durable and visually high-quality paint finish.
Painted thermoplastics are used in many industries:
Plastic painting of thermoformed parts offers numerous advantages in terms of aesthetics, protection and care. By considering the material properties and suitable painting techniques, high-quality results can be achieved.
However, this only works with the right preparation. Questions about the optimal coloring of your thermoformed part? Feel free to contact us by email or call directly Tel:+4971919525170.
Plastics such as PE and PP have low surface energy, which means that paints adhere poorly to them. These specific thermoplastics require special pretreatments to enable durable painting.
