Design Guide for Thermoformed Parts

Design-Guide Mockup

The complete thermoforming guide contains everything you need to know about the design and manufacture of plastic thermoformed parts. You will learn about the process and understand why thermoforming has such a wide range of applications. At the same time, the guide offers tips and tricks on how to reduce costs and save time. Read now to find out how to approach your optimal thermoforming project on formary – let's get started!


Here’s an overview of the contents:

  • 86 pages of expert knowledge about plastic thermoforming
  • Tips, info tables, process diagrams, and sample photos
  • Everything you need to know about the advantages, limitations, and execution of processes and post-processing
  • 11 step-by-step design rules for the construction of thermoformed parts
  • Directly applicable and based on practical experience

Who is the design guide for?

Are you completely new to thermoforming? Then you will learn the basics of thermoforming: what is thermoforming, what are the advantages and disadvantages, what is the process used for, and what manufacturing options are available.

Are you no longer a beginner in this field, but already have experience with thermoforming projects? Then you can refer to advanced design tips and detailed overviews of techniques and processes.

This design guide is intended for purchasers, project managers, and employees in the B2B environment who want to learn about the technical background of plastic thermoforming in order to be better informed when working on their projects. At the same time, it serves as an overview, summary of knowledge, or introduction to the design of plastic trays and other thermoformed parts for people with background knowledge of thermoforming.

Why is the design guide helpful for your thermoforming project?

Thermoforming is a vast field with many possibilities—and just as many sources of error. Expertise and experience are required to effectively tackle new developments. This ensures that an optimized, deep-drawable design is created and typical sources of error and cost drivers are avoided.

In the field of plastic forming, there are countless online sources on injection molding and 3D printing. However, the thermoforming process has received little attention to date. That is why formary has made it its mission to make the technical background of thermoforming accessible.

The design guide explains the thermoforming process, which is simple in itself. You will gain an initial understanding of the possibilities. The guide also shows that influencing factors are complex and how they affect project success, unit prices, and tooling costs. This will enable you to maintain an overview of your project and make informed decisions.

Other topics related to plastic thermoforming

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