Plastic Thermoformed Parts for Robotics
Lightweight design, precision, and customized shape flexibility – configure your plastic thermoformed parts for robotics now. From robot housings and covers to workpiece carriers and ESD-protected components, all developed for demanding robotics applications.
What Are Plastic Thermoformed Parts for Robotics?
Plastic parts for robotics are customized thermoformed components used in robot housings, covers, protective casings, workpiece carriers, and ESD components. They provide lightweight construction, design freedom, and cost efficiency, making them ideal for industrial robotics, mobile systems, or service robots.
Top Applications of Plastic Thermoformed Parts in Robotics
Cost-Efficient Robot Parts
Low tooling costs and fast setup times enable economical production, especially for small and medium batch sizes.
ESD & EMC Protection
Integrated layer systems or conductive materials reliably protect sensitive electronics against static discharge and electromagnetic interference.
Prototype Manufacturing
Rapid implementation of functional and design prototypes for robotics components. Ideal for validating geometry, fit, and ergonomics before series production.
Refined Surfaces
Surface finishing such as high gloss, textured embossing, or coatings enhance functionality, improve appearance, and extend component lifespan.
Areas of Application for Plastic Thermoformed Parts in Robotics
Lightweight and Cover Parts for Robotic Systems
Lightweight plastic covers reduce energy consumption and increase mobility in specific robotics applications. These parts protect motors, joints, and control modules, and are UV- and chemical-resistant for continuous use in industrial and outdoor environments.
Refined Visible Parts for Robotics
Visually high-quality plastic thermoformed parts not only enhance the look of robots but also represent the manufacturer’s brand identity. This is particularly important for service and assistance robots or in the medical field. Through film lamination, pad and screen printing, or painting, surfaces can be customized in corporate colors. Additional features like tactile effects, logos, or functional markings can also be integrated.
Workpiece Carriers and Trays for Industrial Robotics
Robotics trays and workpiece carriers ensure precise transfer of parts between robots and stations. Their accurately fitted cavities prevent part loss even at high cycle times. Depending on the application, trays can be stackable, machine-readable, or ESD-protected to ensure efficient and reliable automation.
Case Study: Reducing Tooling Costs for Robot Housings
The company pi4_robotics was able to lower tooling costs and accelerate prototype development thanks to formary’s thermoforming expertise and digital manufacturing network.
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Advantages of Plastic Thermoformed Parts in Robotics
ESD & EMC Protection
Robot housings with ESD and EMC protection provide a high level of safety.
Lightweight Design
Thanks to their low weight, plastic parts increase the mobility of robotic systems while reducing energy consumption.
Design Freedom
Thermoforming allows complex geometries, customized surfaces, and even transparent elements for your robotics application.
Cost Efficiency
Compared to injection molding, tooling costs for thermoformed plastics are significantly lower, making them particularly suitable for prototypes, small series, and customized robotics components.
Short Lead Times
Rapid prototyping ensures quick project execution, helping robotics manufacturers shorten their development cycles.
Durability & Resistance
Plastic parts are well-suited for continuous operation in industrial production environments or mobile robotic systems due to their material properties.
Plastics Used in Robotics
How Does formary Support the Robotics Industry?
formary is your digital manufacturer for thermoformed plastic parts for robotics.
Small & Medium Batch Sizes
formary produces plastic thermoformed parts economically, even in small and medium volumes – ideal for prototypes, pilot runs, or customized robotics components.
Strong Manufacturing Network
With a supplier network of over 100 partners, formary offers materials, processes, finishing, and robotics-specific applications.
Fast Prototype Production
Cost-efficient tooling solutions, such as 3D-printed molds, enable short development cycles – perfect for design validation before series production.
Centralized Project Management
From inquiry to delivery, formary coordinates all steps with the right manufacturers. The result: minimal coordination effort, fewer interfaces, and faster procurement.
FAQ – Frequently Asked Questions About Thermoformed Plastic Parts for Robotics
They are used in robot housings, covers, workpiece carriers, protective casings, and ESD-protected components for industrial, service, and mobile robots.
