Thermoformed Cosmetic Packaging Made of Plastic
Custom plastic packaging for cosmetics for an appealing product presentation.
What are thermoformed cosmetic packaging solutions?
Thermoformed cosmetic packaging consists of dimensionally stable plastic packaging produced using the thermoforming process from thermoplastic materials. They enable precise positioning, protection and an aesthetically high-quality presentation of cosmetic products. Packaging for cosmetics is tailored exactly to the shape of the respective product. This creates a professional brand appearance at the point of sale (POS) and in shipping packaging.
Functions and properties of thermoformed cosmetic packaging
Protection and fixation
Thermoformed plastic packaging for cosmetics prevents movement and damage of the cosmetic products placed inside.
Customization
Each cosmetic packaging solution is precisely adapted to the geometry of the product it holds. This results in a tailored fit that offers optimal form and function.
Aesthetics and appearance
Thermoformed plastic packaging for cosmetic products not only impresses with its holding and protective function but also with its design.
Smart cosmetic packaging concept with the 3D Tray Generator
Do you have a cosmetic product and want to see what a perfectly fitting thermoformed packaging solution could look like?
With the 3D Tray Generator from formary, you can upload the CAD model of your cosmetic product and automatically generate a custom packaging tray as a 3D model.
This allows you to save valuable development time, avoid design errors and gain an early realistic visual impression of your custom cosmetic packaging.
Specific application areas of plastic packaging in cosmetics
Cosmetics
- Inlays for cosmetic products in folding cartons and gift boxes
- Trays for POS systems for decorative display in retail stores
- Packaging inserts for skincare sets, serum vials, and cream jars
- Blister trays for makeup items such as lipsticks, mascara, and eyeliner
- Inserts for gift boxes and limited-edition collections
- Shipping trays for secure shipping in beauty e-commerce
Electronics
- ESD-safe trays for electronic beauty devices such as epilators or sonic toothbrushes
- Inlays for packaging LED light therapy devices and microcurrent devices
- Protective trays for charging units and battery packs of beauty tools
- Sorting inserts for accessories and replacement heads of electronic cosmetic devices
Medical Technology
- Hygienic inlays for dermocosmetics and medical skincare sets
- Sterilizable trays for device-based treatment tools in the beauty sector
- Protective packaging for light- or temperature-sensitive cosmetic products
Industrial Solutions
- Returnable packaging for circulation between cosmetic manufacturers and fillers
- Reusable transport trays for automated filling and packaging systems
- Sorting inserts for quality inspection systems in cosmetic production
- Stackable workpiece carriers for jars and sticks in production lines
Advantages of thermoformed plastic packaging for cosmetics
Cost-efficient production
The thermoforming process is particularly economical for smaller production volumes compared to alternative methods such as injection molding, as tooling costs are significantly lower.
Lightweight
Thin-walled thermoformed plastic packaging noticeably reduces the total shipment weight, helping to lower transport and logistics costs.
Efficient storage
Precise shaping optimally utilizes the available space within cosmetic packaging. Stackable thermoformed trays also enable space-saving storage.
Material variety
Depending on requirements, numerous material options are available: from highly transparent clear packaging to individually colored trays and ESD-safe variants.
Barrier properties
Thermoformed plastic packaging reliably protects sensitive cosmetic products from moisture, grease, oxygen and contamination. This ensures product quality from filling to the end consumer.
High hygiene standards
Thermoformed packaging made of plastic is particularly easy to clean and therefore meets high hygiene requirements.
Suitable materials for plastic cosmetic packaging
Application areas of thermoformed plastic packaging in cosmetics
Inlay packaging
Plastic inlays ensure precise positioning and secure holding of delicate beauty products within a folding carton or gift packaging.
They are individually adapted to the shape, size and function of the respective product and are often used in cosmetic sets or reusable packaging systems.
Tray packaging
Thermoformed packaging in the form of trays offers a perfect fit for jars, sticks and ampoules, protecting them from scratches, impacts and surface damage.
Thanks to their precise shaping and robust material properties, cosmetic products can be safely transported, stored and processed automatically without shifting or being damaged within the tray.
Eco-friendly alternatives to plastic cosmetic packaging
In addition to plastic packaging, formary also offers sustainable packaging solutions for the cosmetics industry, such as molded fiber and paper injection molding.
