Material Guide for Thermoformed Plastic Parts – Part 1

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The Material Guide for Thermoformed Plastic Parts walks you through the different types of thermoplastics and their specific properties. From strength and flexibility to temperature resistance and chemical durability—discover how various thermoplastics impact the performance of your thermoformed parts, industry-specific requirements, and key factors to consider when selecting the right plastic.


Here’s an overview of the contents:

  • Impact of material selection on total costs
  • Overview of thermoformable thermoplastics
  • Differentiation criteria for thermoplastics
  • Property enhancement and specialization of thermoformable plastics
  • Industry-specific material requirements and standards

Who Should Read This Material Guide?

This white paper is designed for procurement specialists, engineers, and project managers involved in the development and production of thermoformed plastic parts.

It provides a systematic approach to material selection, introduces key material options, and explains how thermoplastic selection affects the overall cost of thermoforming. Whether you're a beginner or an expert, this guide offers a comprehensive overview to simplify your search for the right plastic for your thermoforming project.

What Can You Expect from This Material Guide?

The guide covers a broad range of information on thermoplastics.

Thermoforming is a versatile process for manufacturing complex plastic components. Selecting the right material is crucial, significantly affecting quality, performance, and cost-efficiency.

This material guide includes key topics such as:

Key properties of thermoplastics

Thermoformable materials

Market size & development

Bioplastics

Recycled plastics

Amorphous vs. semi-crystalline plastics

Mechanical, technical, and electrical properties

Fire protection classifications

IP65 protection classes

Surface classifications

Cleanliness analysis (VDA19)

Benefits of Our Material Guide for Thermoformed Plastic Parts

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Comprehensive Overview

All essential information on thermoformable plastics at a glance.

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For Experts & Beginners

Suitable for both newcomers and experienced professionals.

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Free of Charge

Available anytime at no cost.

On-Demand Webinars: Material Guide for Thermoformed Plastics

Webinar: Material Guide – Compact Knowledge on Thermoforming

Webinar: Material Guide – Compact Knowledge on Thermoforming (German)

  • Introduction to the thermoforming process and material fundamentals
  • Insights into plastic value chains and the current thermoplastics market
  • Learn how formary supports material selection for a successful project

Webinars are currently only available in German language with English subtitles.

Webinar: Thermoplastic Materials – Part 1: Basics & Market Overview

Webinar: Thermoplastic Materials – Part 1: Basics & Market Overview (German)

  • Fundamentals of the thermoforming process
  • Basics of thermoplastic production and the value chain
  • Step-by-step guide to selecting the right plastic for your next project

Webinars are currently only available in German language with English subtitles.

Webinar Materialleitfaden Teil 2

Webinar: Thermoplastic Materials – Part 2: Finding the Optimal Plastic for Your Project (German)

  • Differences between roll-stock and sheet production for thermoforming
  • How to evaluate and select the right plastic for your thermoforming project
  • Learn how formary supports your material selection process

Webinars are currently only available in German language with English subtitles.

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Material Guide Part 2

The second part of our Material Guide Series focuses on key material selection criteria. It covers functional, mechanical, and protective requirements, as well as MOQ (minimum order quantities), lead times, and pricing—critical factors in material selection.


In 6 Steps to the Right Plastic for Your Thermoforming Project

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Thermoforming Made Simple – with formary.

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