Optimizing Intralogistics – How Trays Improve Your Intralogistics Processes

Optimizing intralogistics – Key facts at a glance

• Intralogistics organizes and controls all material and information flows within a company site in order to make processes more efficient and reduce costs.
• Thermoformed plastic trays support transport, handling, organization, and storage, helping to speed up workflows, reduce errors, and make optimal use of space.
• Trays are reusable, versatile, and sustainable, further increasing the efficiency and environmental friendliness of internal logistics.

→ Request a tray for your intralogistics now

→ Generate a 3D tray for your intralogistics now

What Is Intralogistics?

Intralogistics refers to the organization of all material and information flows within a company’s premises. It includes warehouse movements, inventory control, and internal goods transport but excludes external logistics processes such as distribution and delivery.

Intralogistics covers the planning, execution, and optimization of internal material handling to ensure seamless operations and cost efficiency.

What Does Intralogistics Include?

Intralogistics includes all processes related to the flow of materials and information within a company. This covers the organization, control, and execution of internal goods movement as well as warehousing and inventory management.

Core Logistics Processes

A key part of intralogistics is the picking and provision of goods. In addition, it includes material flow control and the continuous optimization of transport routes and storage capacities. Modern companies are increasingly using conveyor technology and warehouse automation to make processes more efficient.

Process Optimization Through Technology

To manage intralogistics reliably, digital systems are used. These include:

• Warehouse management systems (WMS) for inventory control
• Material flow control systems for managing conveyor systems
• Automated systems for robotics and conveyor technology
• Data analytics and AI for optimizing inventory levels, routes, and throughput times

The Importance of Intralogistics for Internal Goods Flow

The areas of intralogistics are therefore diverse and require continuous optimization. Plastic trays are used to support the internal transport of products and ensure optimal storage. In the next section, you will learn how thermoformed trays help optimize intralogistics.

How Deep-Drawn Trays Optimize Your Intralogistics

Intralogistics solutions are responsible for the planning, control, execution, and monitoring of all relevant processes. Through suitable measures, internal logistics aims to increase efficiency, ensure smooth coordination, and reduce costs in the long term. Thermoformed plastic trays are a key tool for achieving these goals.

Improved Transport and Handling

Thermoformed plastic transport trays are used to optimize intralogistics and support the internal transport of products. The trays, also known as workpiece carriers, are used within the production facility to transport semi-finished components, assemblies, or products from one workstation, machine, or system to the next. Each tray is specifically adapted to the conveyor technology and intralogistics processes.

Ergonomic Handling Through Form-Fit Cavities and Grip Recesses

Trays make machine-based or manual loading easier for your employees. They are equipped with form-fit cavities and grip recesses on the sides to ensure optimal transport within your industrial operations. Their lightweight design enables easy handling and reduces the need for additional transport resources.

Efficient Organization

Plastic trays enable structured organization and sorting of products. Color-coded trays or labeled inserts enhance identification, reducing search times and errors in logistics operations.

Optimal Space Utilization

Plastic trays are stackable, enabling space-saving and secure storage in the warehouse. Customized packing densities, meaning the number of items per tray packaging, also make inventory processes easier.

Maximum Packing Density

The maximum packing density is usually determined by the requirements of your application, the technical limitations of thermoforming, and the capabilities of the system or robot in automated production lines.

Based on these specifications, the available surface area is filled with form-fit cavities as efficiently as possible to achieve optimal utilization. This is how you determine the right cavities for your workpiece carrier.

Sustainability and Reusability

Reusable plastic trays offer a cost-effective and eco-friendly alternative to disposable packaging. Unlike single-use solutions, trays can be used multiple times, significantly reducing waste and lowering costs.

Additionally, plastic trays are often fully recyclable, allowing them to be processed into recycled materials (regranulate) for further use.

Versatility and Customization

The versatility of trays is another advantage in intralogistics. They are available in various sizes and designs and can be adapted to the specific requirements of different industries.

Application Areas of Plastic Trays

• Workpiece carriers for the automotive industry
• ESD trays for electronics and semiconductor industries
• Automation trays for industrial applications

Whether for transporting medical devices or storing food in the food industry, trays offer the flexibility needed to optimize intralogistics processes.

Optimizing Intralogistics with Trays – A Conclusion

Plastic trays play a critical role in enhancing efficiency and sustainability in intralogistics. Their impact on safe and efficient storage and transport, along with their reusability, versatility, and organizational benefits, makes them an essential part of modern logistics operations.