Thermoformed Plastic Parts in Use – Detailed Applications

What Are Thermoformed Plastic Parts?

Thermoformed plastic parts are products created through plastic thermoforming, also known as vacuum forming. This process allows thermoformable plastics to be molded into nearly any shape, making it an ideal solution for a wide range of products and applications.

Applications of Thermoformed Plastic Parts

Thermoformed plastic parts are used in various industries, including:

• Automotive: Body components and other parts
• Electronics: Housing components
• Consumer Goods & Food: Packaging solutions
• Logistics: Secure transport pallets for different components

Depending on the application, the focus of plastic parts can vary. As standalone product components, aesthetics and functionality are key. When used as transport or packaging materials, protection during shipping and production takes priority.

Properties of Thermoformed Plastic Parts

Thermoformed plastic parts can be tailored with different material properties, making them suitable for diverse industries. Key properties include:

• ESD protection
• Cleanroom hygiene
• Sterility
• Food-grade compliance
• High-quality appearance for product presentations

These characteristics are especially crucial in the medical and electronics industries. Popular thermoforming materials include:

• PVC: Durable and versatile
• PET-A: Transparent and cost-effective
• ABS: Strong mechanical and thermal properties
• PS: A standard reference plastic for thermoforming
• PP (Polypropylene): Chemical resistance and lightweight

In our video series, we demonstrate which thermoplastics are best suited for specific applications.

Want to compare plastic with metal? Read our article: Plastic vs. Metal – A Comparison.

Transport & Storage

Thermoformed plastic parts play a crucial role in logistics. 

Transport trays and workpiece carriers are open plastic thermoformed packaging solutions that protect components throughout the supply chain. Examples include:

• Load carriers for the automotive industry
• Tray packaging for metal parts
• ESD workpiece carriers for electronics

Automation & Production

Thermoformed plastic parts are essential for modern manufacturing. Automation trays allow for efficient handling of components in production lines. These custom-molded trays feature designed form nests and stacking methods, enabling automated robotic handling.

Trays can be designed to accommodate multiple manufacturing phases, ensuring seamless integration into the production process.

Inlays & Inserts

Inlays and inserts are used in storage systems such as cases, drawers, and packaging to securely hold components. 

Common uses include:

• Packaging inlays
• Plastic drawer inserts

Thermoformed plastic inlays are scratch-resistant and resistant to cleaning agents. They can also be customized to match corporate identity (CI) guidelines, enhancing product presentation.

Covers & Housings

Plastic covers are ideal for protecting sensitive equipment and machinery. 

They shield against dust, moisture, and damage, while also enhancing aesthetics by concealing cables and components.

Examples of Cover & Housing Applications

Containers & Trays

Thermoformed plastic containers include plant trays, paint trays, and casting molds. These products require:

• High shape stability
• Ergonomic handling
• Precise fit & durability

For outdoor use, materials like ABS and ASA are preferred due to their UV resistance.

For more information, check out our design guidelines for thermoformed plastic parts!

Conclusion – Thermoformed Plastic Parts Offer Endless Possibilities

Thermoformed plastic parts are highly versatile and adaptable to your specific needs. Whether for handling, presentation, or protecting products and components, they provide an ideal solution.

Need customized thermoformed parts? Request a quote today!